Orthopedic Mallets and Hammers for Controlled, Accurate Strikes
In bone surgery, a mallet does one job: it delivers a measured tap to an osteotome, chisel or impactor. The right head material, weight and face size decide how much of that tap reaches the bone. Our orthopedic mallets and hammers collection covers solid steel and nylon-faced designs, light and heavy patterns, and percussion hammers, so surgeons, residents and hospital buyers can match the tool to the procedure. Each pattern is listed with its head size or weight, so you can compare options quickly.
Types of Mallets and Hammers We Offer
Everyday bone mallets. The Orthopedic Mallets are double-ended and suit general tapping. The Heath Mallet has a 40 to 45 mm cylindrical head, and the Crane Mallet has a 32 to 38 mm head.
Heavy mallets. When you need more energy per strike, the Orthopedic Heavy Mallet comes with 1 to 2 lb heads for osteotome and chisel tapping.
Nylon-capped and nylon-faced mallets. A softer face gives a more cushioned strike. See the Mead Mallet, a 7-1/2 inch pattern with a nylon-capped head, and the Cottle Mallets with an 8 inch nylon-faced head, which are also used for rhinoplasty.
Fine-control mallets. The Lucae Bone Mallet offers 19 to 25 mm head sizes for lighter work, and the Bergman Mallet is made for controlled impact procedures.
Percussion hammers. Not every hammer strikes bone. The Tromner Percussion Hammers have large and small tips for reflex testing.
Why Head Material and Weight Matter
A solid steel head transfers force efficiently, which suits dense bone and heavier work. A nylon or polymer face absorbs part of the impact, which gives a gentler, more controlled strike. Heavier heads deliver more energy per tap, while lighter heads give finer control. Choose the combination you can repeat accurately throughout a case. Between cases, keep your mallets protected in sterilization baskets and follow your facility's reprocessing protocol.
How to Choose the Right Mallet
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Procedure: Heavy mallets suit larger bone work, while lighter mallets suit delicate osteotomies.
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Face material: Pick steel for efficient force transfer, or nylon for a cushioned strike.
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Head size and weight: Check the diameter and weight listed on each product page.
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Balance and grip: A mallet that feels balanced in your hand reduces fatigue and improves accuracy.
Always inspect the head and handle before use and replace any mallet that shows cracks or loosening.
Complete Your Orthopedic Set
A mallet works closely together with the instruments it drives. Explore these related categories to build a full set, from cutting and shaping through to fixation:
Ordering from Peak Surgicals
We ship worldwide, and orders above $99 qualify for free shipping. See our shipping policy for details. Not sure which mallet fits your procedures? Contact our team and we will help you choose, including for hospital and teaching lab orders.
Frequently Asked Questions
1. What is an orthopedic mallet used for?
An orthopedic mallet delivers a controlled tap to osteotomes, chisels and other impact instruments during bone procedures. Browse the full orthopedic mallets and hammers collection to see the available patterns.
2. Should I choose a steel or nylon-faced mallet?
Steel heads transfer force efficiently and suit heavier work. Nylon or polymer faces absorb some of the impact for a softer, more controlled strike. Many surgeons keep both types available.
3. How do I choose the right mallet weight and head size?
Match the weight to the task: heavier heads such as our 1 to 2 lb heavy mallet deliver more energy per strike, and lighter heads such as the Lucae Bone Mallet give finer control. Check the head diameter on each product page.
4. What is the difference between a bone mallet and a percussion hammer?
A bone mallet strikes surgical instruments such as osteotomes and chisels. A percussion hammer, such as the Tromner, is used to test reflexes and is not a surgical impact tool.
5. Are the mallets supplied sterile, and do you ship internationally?
Reusable surgical instruments are usually supplied non-sterile, so clean and sterilize them according to your facility's protocol before first use. We ship worldwide, and orders above $99 qualify for free shipping. Details are in our shipping policy.
